MANUFACTURING & PRODUCTION

Providing rapid, cost-effective and high-quality solutions to meet and exceed your project requirements.

Composites Curing Processes

Access a myriad of composite curing equipment all under one roof, including autoclaves, ovens and presses. Let us help you choose the best curing process for your manufacturing needs, no matter the scale of production.

Equipped with three (3) autoclaves that utilize computerized systems to control the heat-up rate, dwell time, optimal pressurization and cooling operations for each run. Maximum work envelope is 5 ft. diameter x 25 ft. long, with a 350°F maximum operating temperature.

For a full list of equipment view our Facilities Equipment List.

For out-of-autoclave processes, our industrial ovens are equipped with programmable temperature controllers, allowing for specific cure profiles and precise monitoring of metrics. The maximum work envelope is 6 ft. x 8 ft. x 16 ft. with a maximum temperature of 650°F.

For a full list of equipment view our Facilities Equipment List.

Solid flat panel and sandwich panel manufacturing using two (2) 5 ft. x 10 ft., multi-opening laminating presses that have a maximum operating temperature of 350°F . A variety of mid-sized presses for compression molding of thermoplastic parts are also available.

For a full list of equipment view our Facilities Equipment List.

Molding & Fabrication

Utilizing the benefits of an on-site manufacturing facility, your design requirements will be met from start to finish. We combine proprietary manufacturing solutions with advanced fabrication methods including:

  • Vacuum Bag Molding
  • Compression Molding
  • Resin Infusion Molding
  • Bladder Molding
  • Roll Wrapping
  • Hand Layup

Laser Projection Systems

Virtek Laser Projection Systems aid our qualified composite technicians in assembling and processing materials with a high level of accuracy by projecting green laser light to control ply placement and increase manufacturing productivity.

Laser Projection Systems

Virtek Laser Projection Systems aid our qualified composite technicians in assembling and processing materials with a high level of accuracy by projecting green laser light to control ply placement and increase manufacturing productivity.

Tooling & Mold Production

Successful projects depend on quality tools and molds. Rely on us deliver the tooling solutions you need by utilizing our 5 and 3 Axis CNC machining, layup processes, qualified tooling specialists and material selection. Solutions include:

  • Metal, Composite and Rapid Prototyping Molds
  • Assembly/Machining Fixtures and Jigs
  • CNC Trim Fixtures

Material Availability

With on-site freezer storage and warehouse space, we make it easy for you to access a comprehensive range of composite manufacturing materials such as:

  • Fabric (Carbon Fiber, Fiberglass, Kevlar)
  • Prepreg (Carbon Fiber, Fiberglass)
  • Honeycomb (aluminum, plastic, Nomex)
  • Foam (polyurethane, PVC, ABS & others)
  • Film adhesive and ancillary production materials
  • Composite tubes, rods, laminates and panels

Have project questions?

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DESIGN & PROTOTYPING

PRE & POST PRODUCTION

Facilities & Equipment